Tuna processing technology

Tuna processing technology

Canned tuna production line Details

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1. Hydraulic hoist


Function: used to enhance the raw fish and placed on the visceral conveyor belt for processing, size 2 × 1.5 × 2m.

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2. Waste conveyor


The Canned tuna production line is made of stainless steel on both sides of the machine, the actual width of 550mm, adopting plastic conveyor chain, with 304 stainless steel frame.

 

3.Remove visceral conveyor belts


Adopting SUS304 stainless steel material manufacturing, transmission using stainless steel roller chain driven plate, pitch 31.75mm, 304 stainless steel tube conveyor, φ38 × 1.5mm, clearance 26mm, width 600mm, conveyor belt length 120000mm, height 850mm, Including the table), the rack is mainly made of 60 × 40 × 3 industrial pipe welded together, the conveyor belt on both sides with 350mm table plate, table plate thickness of δ1.5, the lower part of the conveyor belt under the middle of the lower 1 width of 400mm edible flat belt conveyor belt, conveyor belt with a transition plate, transmission speed stepless adjustable, with speed of 1.5 to 7.5 m / min.

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4. Transfer and classifier


Made of 304 stainless steel, the total length of 12 meters, the middle of the conveyor belt, for conveying raw materials, both sides put the fish bucket.

 

5. Spray cleaning machine


Made of 304 stainless steel, with the size of 2×0.8×1.0,the motor power 0.75KW, with stepless speed regulation, a water tank on the bottom, with health pump, power 0.75KW, flow 3 tons / hour, head 18 meters, Thick 2.5 mm, roll diameter 50.8 mm, width 650 mm.

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6. Swing plate conveyor belt


Made of 304 stainless steel, length 5 × 0.8 × 0.8m, the middle made of white food grade flat belt conveyor, made of stainless steel on both sides, the thickness of 2 mm, brackets made of stainless steel welding.

 

7. Cooking cars


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The frame is surrounded by Φ30×2stainless steel pipe welding, the basket shelf withΦ20×1.5stainless steel tube welding, divided into 14 layers, the bottom has four universal wheels, two wheel center 780mm (with cooking pot track). Cooking baskets withδ1.5mmstainless steel punching plate, surrounded by δ3×30mmstainless steel sliver block, size 0.88×0.84×1.53。

 

8. Cooking pot


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A.The Tilapia production line is a single row, to push the cooking truck from a door, push out through other door after finishing cooking, it can put 10 steamer once time, two doors with a sealed device.

B. Made of SUS304 material, box thickness 3mm, surrounded supported by material Q235 (carbon steel) 8 # channel, outsourcing 1.2mm stainless steel plate, door material thickness 3mm, steam pipe DN25, automatic control, inlet pipe DN25 , Using the upper, left and right three spray; cooking pot surrounded by asbestos insulation.

C. Box size:4800×2900×2010mm(length×width×height) the box from the ground height of 280mm.

D. Import direction from right to left, export door direction from the left to the right.

E. Cooking temperature of 102 ℃, preheat 10 to 15 minutes, the center temperature of 60 ~ 70 ℃. The heating time depends on the size and freshness of the fish.

 

 

9. Tray cleaning machine


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The Canned tuna production line is made of stainless steel, with double keel chain for transporting and cleaning. The two keel chains are 150mm away from the center of the keel chain. The cleaning nozzle is located in the upper and lower parts of the conveyor keel chain. The cleaning is composed of two parts: alkaline liquid cleaning and hot water cleaning. The hot water tank and Alkaline tank are placed in the bottom of the equipment, two boxes with steam heating system and stainless steel high pressure water pump circulation system, two boxes of heating temperature arbitrarily set, automatically adjustable, import and export high 850mm, equipment dimensions 850mm, equipment dimensions 8×0.6×1.4mm.

 

10. Tick meat line


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Made of 304 stainless steel material, three-layer conveyor, which the upper and middle layer used for the Ф18mm round belt conveyor, belt material PU imported raw materials, color: orange, wire rope joints to plug in the docking, surface hardness of 85 degrees, center wire rope:Φ4mm, monofilament diameter:Φ0.15mm,the distance between the two bands is 250mm, the lower layer is white flat belt conveyor, flat belt width of 400mm, flat belt conveyor direction and the upper, the middle of the opposite, for the independent reducer drive, the upper and The middle layer reducer is placed on top and has a power of 1.5 kW. Conveyor belt bracket width 620mm, the upper layer from the ground height 1100mm, the middle distance 800mm, the lowest level from the ground height of 500mm, the upper conveyor belt on both sides of each 0.8m are equipped with a Φ10stainless steel round bar made of 420×250mm(length×width)tray tray, the middle layer are equipped with two high 800mm, 450mm wide table, table thickness of δ1.5.The flat belt is provided with a tensioning device, and the lower part of the flat belt is provided with Φ30×30nylon roller. The conveyor belt is mainly made of 40×40×2 square tube welding, conveyor belt at the bottom with adjustable support screw. Conveying speed of 20 m / min fixed, the right side of the table under the waste hole, the speed of red meat conveyor belt 1.5 times the size of 20×1.3×1.5m.

 

11. Fish collection test conveyor belt


Made of 304 stainless steel material, three-layer conveyor, which the upper and middle layer applying Ф18mm round belt conveyor, imported PU raw materials for belt, color: orange, wire rope joints to plug in the docking, surface hardness of 85 degrees, center wire rope,Φ4mm,monofilament diameter: Φ0.15mm,the distance between the two bands is 250mm, the lower layer is white flat belt conveyor, flat belt width of 400mm, flat belt conveyor direction and the upper, the middle of the opposite, for the independent reducer drive, the upper and the middle layer reducer is placed on top and has a power of 1.5 kW. Conveyor belt bracket width 620mm, the upper layer from the ground height 1100mm, the middle distance 800mm, the lowest level from the ground height of 500mm, the upper conveyor belt on both sides of each 0.8m are equipped with a Φ10 stainless steel round bar made of 420×250mm(length×widht)tray tray, the middle layer are equipped with two high 800mm, 450mm wide table, table thickness of δ1.5。 It is used to collect the material basket from the non-powered conveying roller to the next step, the size is 15×0.8×1.17,and is made of 304 stainless steel for checking and summarizing the fish.

 

12. Decoction machine


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Specifications: length 4000, width 1020. Conveyor belt applies polyurethane garden belt, use of stainless steel wire inside in order to enhance the tensile strength, feeding at the bottom of the conveyor belt, retaining bar casing, the size of a cylinder, single layer is not warm, liquid level automatic control device, tomato sauce back to the material with a pump to the large cylinder, the material can be discharged on the line, feet with 60×40square tube production, motor power: 0.75kw, in addition to motor, reducer, other are SUS304 stainless steel.

 

13.Semi-automatic cage machine


Dimensions of 830×750×880mm(according to the sterilization pot to determine) driven by the hydraulic support lift.

 

14. Semi-automatic blue frame unloading device


Dimensions of 830×750×880mm(according to the sterilization pot to determine) driven by the hydraulic support lift.

 

15. Drying system


 

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For the canister unloading tank, turn cans, dry (with air pump, chain plate with a length of 4000) picking platform, dry chain conveyor, cage material for the SUS304 stainless steel production. Stacking electric control.

 

16. Bag forming conveyor belt


Made of 304 stainless steel, both sides of the baffle apply stainless steel ball, twice 6cm, feed height of 750mm, use of food engineering conveyor belt, bandwidth 450mm, the inlet side with two feed guide wheel, conveyor belt with the upper part of the chain Adjustable rails, the upper part of the rail with 12Φ60rolling, power, conveyor belt stepless speed, transmission line speed of 3 to 15 m / min. The total length is 2×0.8×0.9m.

 

17. Heat shrink machine


It is made of 304 stainless steel, with a total length of 3000mm. The effective length is 1500mm, the length of imported conveyor is 300mm, the export length is 1200mm, the outer width is 800mm, and the stainless steel δ2 thick side hole plate drive is used. The box thickness δ2, the bottom of the box has a hole steam heating tube, the upper part of the water ring with a sealed cover, the upper part of the two water curtain (waterfall spray for the second), under the heat shrinkage three spray shower, heat shrink temperature arbitrarily set (80 ~ 95 ℃) automatically adjustable, heat shrink time of 1 to 5 seconds, the transmission speed stepless adjustable.

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